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Jun 21, 2022
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How to make a multifunctional corner from completely affordable materials

In a home workshop or at work, often when assembling metal products, precise installation and reliable fixation of one part relative to another is necessary. These operations are time consuming and require constant attention. By making a multifunctional 2-in-1 angle clamp from affordable and simple materials, the installation and fixing of parts is greatly accelerated and simplified, while maintaining high accuracy.

How to make a multifunctional corner from completely affordable materials

It will take

Materials:

  • round steel pipe;
  • bolts and nuts;
  • equal-shelf steel corner;
  • steel strip;
  • steel bars.

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Tools: ruler and marker, drill, grinder, sandpaper, welding, magnetic holder, etc.

Manufacturing Process of 2-in-1 Multifunctional Corner Clamp Using Available Materials

We measure a distance of 60 mm from the end of a round pipe with a diameter of 75 mm and make a mark. We draw a line from the mark to the pipe cut along the generatrix. In the middle of the line, we put a mark and drill through holes in the wall located at the ends of the diameter.

How to make a multifunctional corner from completely affordable materials

Using a sheet of paper, we draw a semi-arc on the pipe along the edges of the holes and an annular line along the 60 mm mark. With a drill, we cut out a half-ring between the holes along the semi-arcs and separate the workpiece with a width of 60 mm. We clean the edges with sandpaper.

How to make a multifunctional corner from completely affordable materials
How to make a multifunctional corner from completely affordable materials
How to make a multifunctional corner from completely affordable materials

From the equal-shelf corner we cut off two identical fragments 60 mm long and one, pressing the ends of the shelves to the ring, and overlapping the slot a little, weld it to the ring.

How to make a multifunctional corner from completely affordable materials
How to make a multifunctional corner from completely affordable materials

We press the narrow side of the steel plate to the base of the corner shelf that does not cover the slot in the ring and weld it. We press the second corner with the same welded strip to the ring so that one edge of the corner shelf comes into contact with the edge of the corner welded to the ring.

How to make a multifunctional corner from completely affordable materials

On the other edge of the shelf of the second corner, we put a mark that coincides with the center of the slot of the ring. Focusing on this mark, inside the corner we place the bolt along the bisector of the inner corner of the rolled metal and weld its head to the corner.

How to make a multifunctional corner from completely affordable materials
How to make a multifunctional corner from completely affordable materials

We put the bolt rod into the slot of the ring and put on a large nut from the inside, which we press with a nut similar in thread to the bolt.

How to make a multifunctional corner from completely affordable materials

We weld steel bars longitudinally to the outer edges of the plates. We lay the bolts with two screwed nuts longitudinally on the bars so that the outer edges of the nuts coincide with the ends of the bars and in this position we weld the nuts to the bars, wrapping the threads of the bolts with tape in advance.

How to make a multifunctional corner from completely affordable materials

We weld smaller bolts with smaller nuts to the ends of the clamping bolts to make it easier and more convenient to rotate them when fixing the workpieces.

How to make a multifunctional corner from completely affordable materials

We paint the structure, and it is ready for use.

How to make a multifunctional corner from completely affordable materials

The fixed clamp serves to fix the device on the base part, and with the help of the movable clamp, the workpiece is set and fixed at a given angle.

How to make a multifunctional corner from completely affordable materials
How to make a multifunctional corner from completely affordable materials

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